UKM 560-1000-2: The Industrial Coupling Module Powering Precision Engineering

The UKM 560-1000-2 is an advanced industrial coupling module renowned for its durability, precision, and torque transmission capabilities. Engineered for high-performance environments, this device is critical in connecting rotating shafts while compensating for angular and axial misalignments in mechanical systems. Used widely across sectors like aerospace, automotive manufacturing, power generation, and heavy machinery, the UKM 560-1000-2 ensures efficient energy transfer and vibration control. Whether building a factory floor assembly line or optimizing a drilling rig, this tool can be the silent workhorse behind your operation.

Technical Specifications of UKM 560-1000-2

Let’s break down the detailed specs of the UKM 560-1000-2 to understand why it’s so widely trusted:

Specification	Details
Model Number	UKM 560-1000-2
Coupling Diameter	560 mm
Torque Capacity	Up to 1000 Nm
Material	High-strength alloy steel
Temperature Tolerance	-20°C to +80°C
Misalignment Tolerance	±2 degrees
Lubrication	Grease or oil-based
Mounting Orientation	Horizontal and vertical supported
Vibration Dampening	Yes (integrated anti-vibration system)

These features contribute to a coupling solution that withstands extreme stress without loss in transmission efficiency.

How the UKM 560-1000-2 Works

A coupling like the UKM 560-1000-2 connects two shafts—typically a motor and a machine—and ensures that torque is smoothly transmitted between them. Even if the shafts are not perfectly aligned, this coupling compensates for minor misalignments, reducing mechanical wear and prolonging system life.

It features:

• Precision-engineered teeth and slots for uniform torque delivery
• High-resilience joints that adapt to micro-movements
• Durable build to endure harsh industrial environments

The result is a highly stable and efficient drive train component that performs reliably even under heavy loads.

Applications Across Industries

Automotive Manufacturing

In auto plants, UKM 560-1000-2 couplings are found in assembly lines, robotic arms, engine testing rigs, and drive shaft systems. They ensure high-torque transfer while maintaining safety and system alignment.

Aerospace and Defense

Aerospace environments require zero-error tolerances. Because of their unmatched precision, these couplings are used in jet engine testing systems, satellite production lines, and gyroscopic equipment.

Power Generation

Whether in wind turbines, hydroelectric plants, or traditional thermal setups, the UKM 560-1000-2 is key to transferring energy from mechanical turbines to electrical generators.

Mining and Heavy Equipment

Mining drills and excavators use this coupling for their gearboxes and hydraulic motors. It withstands extreme torque and environmental stress while keeping performance stable.

Pulp and Paper

Large rollers and pulping machines rely on this coupling to maintain constant velocity and smooth rotation, which is critical for preserving print and production quality.

Food Processing

This coupling helps maintain hygienic and seamless mechanical flow in food packaging and blending units, often in temperature-sensitive environments.

Electronics Manufacturing

It is used in automated circuit board assembly units to ensure precision alignment and accuracy, which is vital in microelectronics production.

Key Advantages of the UKM 560-1000-2

Here are reasons why engineers and procurement managers prefer this model:

High Torque Transmission

The device’s 1000 Nm torque capacity allows it to handle heavy-duty operations without faltering.

Precision and Flexibility

It easily handles angular misalignments, axial shifts, and vibrations—perfect for setups where parts may not always align perfectly.

Corrosion and Heat Resistance

Made from high-strength alloy steel, it functions well in high-temperature, humid, and corrosive environments.

Low Maintenance

Thanks to its robust construction and sealed design, the UKM 560-1000-2 requires minimal maintenance throughout its service life.

Energy-Efficient

Its precise construction reduces energy waste in the system, resulting in optimized power usage over time.

Installation and Maintenance Tips

Proper installation and upkeep are crucial for maximizing the service life of your UKM 560-1000-2:

Installation Steps

1. Inspect Shaft Ends: Ensure shaft surfaces are clean and defect-free.
2. Align Properly: Use laser alignment tools for maximum accuracy.
3. Lubricate Components: Apply grease or oil based on environmental needs.
4. Secure Fasteners: Use torque wrenches to avoid over-tightening or under-tightening.
5. Test Run: Gradually apply load and monitor for vibration or sound anomalies.

Maintenance Guidelines

• Every 3 months: Check for unusual noise or vibrations.
• Every 6 months: Inspect coupling alignment and wear patterns.
• Every year: Re-lubricate and replace seals if needed.

Where to Buy UKM 560-1000-2

The UKM 560-1000-2 is available through industrial hardware vendors and precision equipment distributors. Popular platforms include:

• RS Components
• SKF Distributors
• Motion Industries
• Direct Industry
• Amazon Business (for enterprise orders)

Before purchasing, always verify the source’s authenticity and request technical datasheets.

Why Choose UKM 560-1000-2 Over Competitors?

Feature	UKM 560-1000-2	Standard Coupling
Torque Capacity	1000 Nm	600–800 Nm
Misalignment Tolerance	±2°	±1°
Operating Temp Range	-20°C to +80°C	0°C to +60°C
Maintenance Cycle	1 year	6 months
Vibration Control	Advanced Dampening	Basic or None

The UKM 560-1000-2 wins in durability, load handling, and operational efficiency.

Troubleshooting Common Issues

Problem: Vibration at startup

Solution: Re-align the shafts using laser guides and re-tighten coupling bolts.

Problem: Excessive heat during operation

Solution: Check for lubrication issues and consider using a higher-viscosity grease.

Problem: Noise or clunking sound

Solution: Inspect for wear or damage in the inner jaws or misalignment.

Problem: Shaft slippage

Solution: Reassess torque load or upgrade to locking assemblies if required.

FAQs on UKM 560-1000-2

Conclusion

The UKM 560-1000-2 is a benchmark in industrial couplings. With superior torque capacity, flexibility in alignment, and proven reliability across sectors, it is the go-to choice for engineers and manufacturers globally.

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